Fraser Health Authority



INSPECTION REPORT
Health Protection
DNGG-BU4SD8
PREMISES NAME
Daiya Foods Inc
Tel: (604) 569-0530
Fax: (604) 569-0747
PREMISES ADDRESS
3100 Production Way
Burnaby, BC
INSPECTION DATE
September 15, 2020
TIME SPENT
3 hours
OPERATOR (Person in Charge)
Adya Djoko
NEXT INSPECTION DATE
12 Months
INSPECTION TYPE
Routine
ACTION TAKENFOOD SAFETY & SANITATION
ADMINISTRATIVE
Information Provided
ENFORCEMENT
Require Corrections
Comply
In Use
Food Safety Training [s. 10]
Food Safety Plan [s. 23]
Yes
Yes
Sanitation Plan [s. 24]
Yes
Yes
HAZARD RATING FOR YOUR FACILITY: Low (≤15) Total Score = 0
Critical Hazards: There are no critical hazards.
Non-Critical Hazards: There are no non-critical hazards.
Follow Up to "Critical" Violations Noted on Previous Inspections (if applicable): No corrections entered
Comments

-Operation processes plant-based, dairy-free alternative products.

- General sanitation of premises appears satisfactory.

- Handwash stations are operational - provided with hot and cold running water, liquid soap and papertowels.
- Staff wear hair restraints, uniforms, and change footwear before entering production areas. Handwashing and glove use procedures in place before employees enter production areas.

- Temperatures of refrigeration equipment (Stage / WIP 1 and Stage / WIP 2 Coolers, Finished Goods) are maintained at acceptable temperatures (≤4 deg C) per temperature monitoring records. Units are equipped with thermometers to facilitate temperature monitoring.
- Packaging room and allergen control room temperatures are maintained between 7-10 deg C.
- Dry ingredient storage area appears satisfactory. Storage area is organized, dry ingredients are protected from contamination.
- Equipment available for pH meter calibration (for products where acidity is a CCP).

- Tunnel Washer is operating per manufacturer's specifications. Equipment is manually sanitized before use in designated production rooms.

- Sanitizers and cleaning chemicals systems/dispensers have been set up (EcoLab). Operator has ability to test and verify sanitizer concentrations. Records are maintained. Full list of chemicals, usage, and application information has been provided including:

Foam Force LP 1.6 - 3.9% (chlorinated foam alkaline) is used for all equipment, conveyors, floors, walls, and drain cleaning.
Oxonia Active 2000 - 3500 ppm (peroxyacetic acid sanitizer) is for general sanitizing of equipment and environmental surfaces, fogging, and items washed in tunnel washer.
SterBac KQ-12 800-1200 ppm Quat is used for sanitizing drains after cleaning.

- Clean-in-Place system for cleaning oil silos. CIP system is activated 24 hours before filling.

- Premises has a regular pest control service program with a pest control company. Follow all recommendations provided by your pest control company.


COVID-19 PRECAUTIONS

**Refer to https://www2.gov.bc.ca/gov/content/health/about-bc-s-health-care-system/office-of-the-provincial-health-officer/current-health-topics/covid-19-novel-coronavirus for updates to ORDERS issued by the Provincial Health Officer (Pursuant to Sections 30, 31, 32, and 39(3) of the Public Health Act).**

- Operator has developed a COVID-19 Safety Plan.

- Measures in place:

- Educational signs posted.
- Operator states that ongoing education and notices are regularly communicated to employees.
- Employee traffic flow inside the facility has been developed.
- Sign in procedures in place (temperature checks, don PPE, handwashing and alcohol based hand rub available). Health screening for workers/ visitors in implemented.
- Visitor policy in place.
- Face masks policy in place. Face shields are mandatory for workers who work in close proximity to each other.
- Shifts are in cohorts. Staff can be easily identified to day/ shift/ line/ job duty worked for contact tracing purposes.
- Staff are divided into zones. Operator installed additional zoned lunchrooms/ break areas (portables). Zones are not to crossover.
- Staff are limited to location (no back and forth between Daiya processing plant locations).
- Occupancy limits placed at each work area/ room.
- Sick/ illness policy developed and in place.
- Office spaces provide adequate physical distancing between workstations. Physical barriers put up if physical distancing is not possible.
**Remove additional chairs in Driver Staging Area to allow for adequate physical distancing between persons (minimum 2 metres/ 6 ft apart).
- Cleaning and disinfecting procedures/ measures in place for drivers, forklift operators, etc.
- High touch surfaces have been identified for increased cleaning and disinfecting.

- Recommendations:

- Remove additional chairs in Driver Staging Area to allow for adequate physical distancing between persons (minimum 2 metres/ 6 ft apart).
- Provide cubicles/ develop system for staff in locker areas for larger items i.e. work boots
- Label hangers in uniform area (for uniforms/ lab coats that are going to be worn again the same day) to avoid mix-ups.
- Regularly audit COVID-19 Safety Plan document. Ensure that document is up-to-date and meets the requirements of WorkSafeBC.
- Refer to www.worksafebc.com and www.bccdc.ca for resources.